Even good, reliable and well maintained machines age. Due to this ageing, unpredictable breakdowns can occur, maintenance cost can go up, tools wear increases and as a result, performance can drop.
In such situations, buying a new machine may not be always the best solution. The more cost effective way is to re-manufacture your old machine. Reconditioning not only saves time but investments too. Moreover if you can get this done from an original equipment manufacturer like Godrej you can expect long-term performance with sustained accuracies.
Benefits of reconditioning?
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Almost original performance
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Affordable investment
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Existing manpower can be utilized
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A 6 months warranty
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Also avail off the Godrej Preventive Maintenance Contract facility
We also undertake complete reconditioning of old Godrej machines and of other local and imported makes wherever full details are available. The reconditioning undertaken by Godrej is complete rebuilding of the entire machine in order to restore full functioning and accuracies of the equipment. The extent of refurbishing can include the following; depending on the scope of contract and your budget.
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Complete strip down of the machine with a thorough inspection and replacement, if required, of all worn-out and failed parts with genuine parts.
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Machining, grinding, scraping of guides, tables and bearing bushes.
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Rewiring of the entire electricals.
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Retrofitting of modern hydraulic & CNC systems, if required.
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Replacement of old lubrication system with a central, motorized, automatic, metered lubrication system with an electronic controller.
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Reassembly of the machine.
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Realignment of the machine to ensure the original accuracy.
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Final inspection, trials & painting of the machine.
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Inspection by customer & customer trials.
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Re-erection, re-commissioning, trials, training at site.
Satisfied customers:
Case 1. Imported Machine
Customer Name
Make
Yr. of Mfg.
Type of M/c
No. of Yrs used
Year of Reconditioning |
MICO, Nashik
Krupp 250 T
1973
Forging (H Frame)
25 years
2000
|
| Before reconditioning |
After remanufacturing |
- Noise in the gear box
- Noise in clutch system
- Alignment getting disturbed
- Liners worn out
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Play in the bushes
- Tooling life has reduced
- No. of breakdowns was more
approx. 30%
- Rate of Rejection of final products
was more |
- Noise level reduced by app 15 to 20 %
- Abnormal noise eliminated
- Alignment restored as per test chart
- New liner provided
- Tooling life improved as expected and increased by 5 times
- Breakdowns have reduced to 0.5%
- Component accuracy found excellent
|
Case 2. Godrej Make Machine
Customer Name
Make
Type of Press
Yr. of Mfg.
Type of M/c
No. of Yrs used
Year of Reconditioning |
Supangita Engineers, Bangalore
Godrej 100 T Press
Forming / Blanking (C frame)
1980
Forging (H Frame)
16 years
1996
|
| Before reconditioning |
After remanufacturing |
- Machine was overloaded
- Frame cracked
- Main shaft bent
- Clutch malfunctioning
- Slide alignment setting disturbed
- Clearances developed in bushes
- Job performance below acceptable limit.
- Tooling getting damaged & needed grinding every 7-8 days
|
- Frame repaired
- Replaced with a new shaft
- Piston type clutch fitted
- Alignment restored
- Bushes replaced
- Job performance improved
- Tool life improved and grinding interval improved to 3 months. Grindlife increased by almost 8 times
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